Proseal solutions meet quality pet food packing requirements

Customization solutions to help businesses diversify

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Pet food
Proseal tray sealing technology allows pet food manufacturers to meet high-quality products and packaging demands. Photo - Proseal

Proseal tray sealing technology enables pet food manufacturers to meet the growing demand for high-quality products and packaging, as well as offer mass customization solutions that can help businesses in the sector diversify and introduce online ordering for home delivery services.

Founded in 1998, UK based Proseal designs and manufactures high-quality tray sealing machines, conveyor systems, and sealing tools for food industry markets worldwide. Proseal is a part of the JBT family, and together they remain committed to continually supporting customers’ needs. The company has sales offices across the world, including New Delhi, India.

Transparency Market Research report predicts the global pet food market to grow at a CAGR of 6% in the ten years from 2019, reaching an expected value of US$168.3 billion (approximately Rs 12 lakh crore) by autumn 2029. Increasing consumer demand for premium quality products has led manufacturers to use high-quality materials and ingredients while streamlining their production techniques and processes, with the corresponding need for appropriate quality packaging to reflect this premium image.

Proseal tray sealer range

The comprehensive Proseal tray sealer range has the flexibility to perform in a wide range of disciplines, including gas flush Modified Atmosphere Packaging (MAP), vacuum MAP with lid control, and skin packaging. In particular, the company’s advanced sealing systems ensure absolute control and integrity of the seal between the lid and the tray, a vital requirement for applications that incorporate a substantial controlled-retortion-process or other high-pressure sterilization processes after sealing.

The tray sealers also include several Proseal-developed features that help to maximize performance, reliability and efficiency, such as the company’s pioneering Eseal energy-saving technology, ifilm intelligent film monitoring, and Protect RFID access login system that provides full audit trail visibility and layered security.

Proseal’s AP60 linear conveyor tray sealing system

According to the company, Proseal’s AP60 linear conveyor tray sealing system can offer bespoke automated solutions for high-speed applications and demanding production conditions, based around individual customer production processes and requirements.

Proseal AP60 linear conveyor tray sealing system offers the flexibility required by food producers looking for a fully automated turnkey production line. The customer can specify the length and width of the indexing conveyor to accommodate their tray de-nesting and filling requirements. Photo – Proseal

Among the system’s many features, the indexing conveyor’s length and width can be customized to accommodate particular de-nesting and filling requirements. Full or partial vacuum systems can be incorporated to enable post seal processes such as retort or High Pressure Processing (HPP), and X-ray inspection systems and checkweighers can be included after sealing for enhanced quality control. The AP60 also offers seamless integration with third party process equipment, including depositors, multi-head weighing applications and CIP systems with sealing speeds of up to 240 packs in a minute.

Furthermore, Proseal’s AP60 benefits from shared technology across the Proseal machinery range. Options can be specified and retro-engineered at the customer request, allowing a more flexible approach to each distinct application.

User-friendly and easy to maintain

All Proseal machines claim to offer a user-friendly interface and easy to maintain design, with a rugged and hygienic food industry-approved construction geared to full washdown protection.

“As the pet food market continues to expand, we were keen to provide solutions for companies requiring a significant upscale in their production of core products in new packaging formats, which could be met on one machinery platform,” said Tony Burgess, head of Sales and Control Systems, Proseal.

“The flexibility of our technology and the wide variety of machines available, including fully integrated conveyor systems, meaning we can offer a full turnkey production line solution which is key for this particular market. We are delighted that our expertise can help companies achieve a point of differentiation in the competitive pet food sector.”

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