The new Leak-master Mapmax for inline leak testing

100% leak-proof packaging

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Mapmax
Leak-master Mapmax for inline leak testing

Packaging must be leak-proof – without exception. Even a single leak can lead to spoilage, returns and a loss of trust. With the Leak-master Mapmax from WITT, food producers can ensure the quality of their packaging and thus their products: every package is tested inline – fully automatically, non-destructively and reliably.

Safety for entire production process 

The Mapmax tests individual packages, complete sets, outer packaging or cartons on the packaging line – quickly and without contact. The CO₂-based test in a vacuum chamber detects even the smallest leaks from approx. 20 micrometres. Depending on the relevant leak size, CO₂ content in the packaging and other environmental parameters, a testing speed of up to 15 test cycles per minute is possible. This combination of sensitivity and speed makes the system unique and powerful enough to test the entire production output. Food producers thus achieve maximum safety and can give their customers a promise of quality.

Reliable technology – optimized for practical use

A vacuum creates a pressure difference that causes CO₂ to escape from leaky packaging. The flow-optimised machine design directs the gas to highly sensitive infrared sensors with a resolution of 1 ppm in a fraction of a second. This ensures that every leaky package is detected before it reaches the customer.

The test is non-destructive. This means no rejects, no repackaging, no additional costs. In the event of a leak, the system communicates with downstream systems via potential-free contacts – for example, to trigger an alarm or activate an ejection system.

New design, easy to use

The current generation of Mapmax has been specifically redesigned: the transparent acrylic glass design improves visibility of the process, the slimmer design saves space, and the optimised construction facilitates servicing during operation. Operation is intuitive via a touch display, and presets can be quickly called up or individually adjusted. An Ethernet interface is available for digital quality assurance.

Proven, improved 

The Leak-master Mapmax has proven itself over many years as a reliable inline system for leak testing. With the latest update, it now offers even greater practicality – while maintaining the same high level of testing accuracy. The unique combination of speed and sensitivity makes it the ideal solution for inline testing of entire cases, cartons or individual packages. This gives food producers maximum security: to protect their products, comply with delivery contracts and ensure customer satisfaction.

IndiFoodBev — authentic, impactful and influential

An English-language food and beverage processing and packaging industry B2B platform in print and web, IndiFoodBev is in its third year of publication. It is said that the Indian food and beverage industries represent approximately US$ 900 billion in revenues which implies more than 20% of the country’s GDP. Eliminating the wastage on the farmside can help to deliver more protein to a higher number of the population apart from generating sizable exports. The savings in soil, seeds, water, fertilizer, energy and ultimately food and nutrition could be the most immense contribution that country is poised to make to the moderation of climate change.

To improve your marketing and grow sales to the food and beverage processing and packaging industry, talk to us. Our research and consulting company IppStar [www.ippstar.org] can assess your potential and addressable markets in light of the competition. We can discuss marketing, communication, and sales strategies for market entry and growth.

Suppliers and service providers with a strategy and budget for targeted marketing can discuss using our hybrid print, web, video, and social media channels to create brand recognition linked to market relevance. Our technical writers are ready to meet you and your customers for content.

The second largest producer of fruit and vegetables in the world is continuously expanding processing capacities and delivery systems with appropriate innovative technologies. We cover product and consumer trends, nutrition, processing, research, equipment and packaging from farm to thali. Get our 2025 media kit and recalibrate your role in this dynamic market. Enhance your visibility and relevance to existing markets and turn potential customers into conversations. Ask for a sample copy of our bi-monthly in print or our weekly IndiFoodBev eZine each Wednesday.

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Naresh Khanna – 10 February 2025

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