Global technology company ABB has launched its ABB Ability BeerMaker intelligent process control solution to further support breweries in their operational efficiency through digital transformation.
As part of its launch, the ABB Ability BeerMaker will be presented at this year’s drinktec, the world’s leading beverage and liquid food trade fair, held in Munich from 12 to 16 September.
ABB’s brewmaster will benefit beermakers seeking to optimize their processes, reduce their impacts on water and energy resources and meet consumer demand for more sustainably crafted drinks. The new solution is based on the ABB Ability System 800xA distributed control system and will help brewers improve process quality, achieve high engineering and operator efficiency, enhance safety, and boost plant productivity. It has been made available to ABB’s end customers and channel partners.
The timing of the event coincides with the city’s Oktoberfest, which returns after a two-year break due to Covid-19 and runs from `17 September to 3 October.
The process automation solution comprises a technological package, including a control system with batch functionality following the worldwide S88 standard and a digital twin to simulate new recipes. Crafted and tested with brewing knowledge from ABB’s brewmaster, it can be adapted for each customer using a variety of parameters.
Ready-made and tested templates and objects bring a high level of automation and intelligence of plant functions into operators’ hands. There is a prepared inventory for queue handling, diagnostics, and comprehensive cleaning in place (CIP) support.
Designed to meet the industry’s need for intuitive, visual solutions, the BeerMaker will help to empower operators to manage their preferred operating procedures and have the freedom to use the package on computers, tablets, or mobile devices. Teams can gain greater process certainty by testing on a real-time digital twin, a complete and operational representation of the control system, and a powerful tool for companies deciding on a new strategy to easily simulate new recipes.
Additional digital solutions based on ABB Ability Manufacturing Operations Management have the capabilities to identify energy consumption, and beer or extract losses and provide reporting functions and dashboard visualization. These include the ABB Ability BatchInsight concept, which can use big data analytics to identify process anomalies at the earliest stages. Operators and customer brewmasters will benefit from making decisions in real time to further improve processes, quality, and productivity.
“Our new solution is from our own ABB brewmaster for brewmasters and truly has domain-specific knowledge embedded as well as ABB’s expertise from years in this field,” said Marcello Gulinelli, global head of food and beverage, process automation, ABB.
“We’re confident it is a technological package that is ready for advanced and digital solutions,” said Gernut van Laak, brewmaster and global food and beverage solution manager, ABB. “It can be applied within a customer’s installed base to enhance efficiencies and help reach sustainability targets.”
“We are using the full breadth of our automation and control system platform and connect the whole factory, including shop floor operations, simulation, digital and control room solutions, with less engineering and always with the possibility for expansion. We’re looking forward to further work with brewing customers to optimize to their plant specifics.”
Breweries will experience intuitive controls and high-performance human-machine interfacing, fast detection and resolution of process disturbances, consistent alarm messages, report management, and standard operating procedures (SOPs), while engineers will benefit from a structured application design with process technology functions, and powerful pre-testing with built-in simulation.